Stetson Hatteras Cap - Its Manufacturing

Since 1885, Stetson has offered a wide range of models that all meet a demand for quality and innovation. A Stetson cap is the guarantee of a quality product, with crafted finishes and unparalleled comfort.

Today, let's see how the Hatteras cap is made! Presented in an 8-panel shape, it features a visible band and a three-point stitched visor. The Hatteras has become a true legend, and the Stetson model is certainly the flagship reference. The famous brand has indeed brought this shape back into fashion, with varied forms, materials, and colors. To obtain this authentic model, Stetson workshops follow a rigorous manufacturing process:

The choice of raw materials

No good caps without quality materials! Stetson carefully chooses the materials that will compose its models, to ensure comfort and durability. For an impeccable feel and comfort, the brand surrounds itself with carefully selected suppliers.

The cutting

The fabric then passes through the expert hands of the seamstresses in Stetson's workshops. They follow a pattern in the image of the famous Hatteras, available in several sizes to fit most head sizes.

The assembly

The different parts of the cap are then assembled. The beret is sewn first, with its 8 sides topped by the famous button at their junction. The inner lining and sides are then added. Finally, the seamstresses will finish the model by adding the visor sewn onto the cap's crown.

The shaping

The final step is to finalize the shaping of the model. The cap is placed on a wooden form to give the fibers the desired shape. It then undergoes a steam treatment so that the fabric perfectly adopts the contours of the form. This treatment ensures better durability, for a headwear that will last for many years.

Finally, the remaining small elements are added, such as the logo. The caps are then ready to be sold! You can see all these steps in the video "Making of the Stetson cap"

And if you haven't fallen for Stetson's famous cap yet, come see the Hatteras models at the Traclet boutique.